Load Development Methodology - .257 WSM

JMRhino

Beginner
Jul 5, 2025
32
93
Hi all.

I am hoping to leverage someone's knowledge and experience to help advance my load development methodology for a non-SAAMI wildcat cartridge. Specifically, this is for a Kimber 8400 with a 23" Pac-Nor 1/10 barrel chambered in 257 WSM (not to be confused with 25 WSSM). I had this built back in approximately 2005.

I have achieved fair results with RL22, IMR 4831 and most recently MagPro with some TTSX monos. I don't believe that I have reached the ceiling yet for any of the loads. I used to use some software titled "Load from a Disc" but it doesn't appear to be supported anymore at least for the platforms that I use. Absent software, I compared other similar type cartridges in terms volume, bore diameter, and projectile BCs to get me in the ballpark. Is it reasonable to compare to a cartridge like 257 Weatherby Mag and adjust for case capacity to create a starting load?
E.G. - If the Weatherby case has 12% more capacity, can I reduce the theoretical starting load for the 257 WSM by 12% and be in the same starting range? Is Ramshot Hunter or RL19 is too fast? My supply of RL22 is nearing its end...

Guy - I believe that I read your article and saw a previous post about you trying Hunter with a 244 REM. That seems to be a relatively similar comparison in terms of high powder volume to bore size but not necessarily charge weights. Were you happy with the results?

Ultimately, I am pleased with what I have accomplished so far but it's been painfully slow and many trips to the range. I am curious if there is a more efficient way of doing this other than buying more software. If not, that's ok too. I think that my current loads behave more like a 25-06 on steroids which ain't bad. I have only killed 2 whitetails at approximately 150 yards with this rifle and 115gn NOS BT and the terminal performance was excellent; however, I don't think that distance is a true test of its capability.

Since I was operating in uncharted waters, I believe that I stayed conservative in all of the loads and didn't experience significant pressure signs other than primers starting to flatten out a little on one of the loads. I don't remember exactly which one without my notes in front of me.

Example Loads/Velocities:
1. Norma Brass
58 gns RL22
NOS 115 BT and NOS 110 AB
AVE Velocity - 3200 FPS
Average group (3 shot) - 1"

2. 60 gns IMR 4831
80gn Barnes TTSX
AVE Velocity - 3679 FPS
Average group (3 shot) - .9"

3. 63 gns MagPro
100gn Barnes TTSX
AVE Velocity - 3300 FPS (seems a little slow)
Average group (3 shot) - .9"

Sorry for the lengthy and tedious post and please humor my glamour shot. Have a good weekend and stay safe.

Respectfully,
JMRhino
 

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One of the beautiful things about hand loading, rifles and particularly wildcats, there is a little bit of witchcraft involved. My 338 Jarrett has slightly more case capacity than the 340 Bee. Should be able to exceed max loads for the 340. I can but not by the same percentage the Jarrett exceeds the bee in case capacity. I still get better velocity than the same load in a Bee.
When I want to try a new powder in the Jarrett I start at the low end of 340 bee without issue. How do your existing loads compare to 257 B data?
 
No experience with this but want to say that is a nice-looking rifle.
Thanks. It has a good looking stock. It started out as a Kimber 8400 300 WSM with French walnut that I won in a local big buck contest. I already had a 300 WSM so I modified it to the 257. I also have a Kimber 8400 in 270 WSM of the same era that has tiger stripes in the “classic” walnut stock. Great stock trigger too. That one is a shooter with factory fed premium w/ 130gn NOS BT. I hand load for it but it’s not really necessary.
 

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One of the beautiful things about hand loading, rifles and particularly wildcats, there is a little bit of witchcraft involved. My 338 Jarrett has slightly more case capacity than the 340 Bee. Should be able to exceed max loads for the 340. I can but not by the same percentage the Jarrett exceeds the bee in case capacity. I still get better velocity than the same load in a Bee.
When I want to try a new powder in the Jarrett I start at the low end of 340 bee without issue. How do your existing loads compare to 257 B data?
257 B? I’m not tracking. So sorry.
 
Ah. They’re close but maybe 100 fps slower depending on the load. The 115 NOS BT with RL22 were about identical at 3200fps but I feel like the 100gn TTSX should be faster.
 
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I put a new Trigger Tech trigger in my Kimber 8400 chambered in 257 WSM so I thought this was good opportunity to gather some data. The first group was high after replacing the trigger, so I merely brought it down a few inches. I'm content with the velocities and ES/SD. The 80gn TTSX load was part of the second half of the target not shown here. I think that I have more capacity and velocity to be found but I think that I'll pause here as I am close to the whitetail season. Just thought I'd share...
 
Looks like you have a winning combination for whitetails out as far as you are comfortable shooting.
Best of luck!
 
I run those 100gr TTSX in the mid 3500’s out of my 257 Wby , death ray on deer.
You’ll like that bullet on your whitetails.
 
With the advent of the 25 Creedmoor (1-7” twist, 130-135 grain high bc bullets, etc) it would not surprise me to see a .257 PRC or .257 WSM type cartridge along the same vein. Looks like you’re already ahead of the curve. That Kimber is beautiful.

Wildcats in my experience are a law unto themselves so to speak. Basic rules apply but pressures, powder charges, accuracy nodes, brass life etc. will leave you scratching your head a lot of the time.

I had a .257 Norma-Weatherby Magnum for a few years that was nothing short of a Pain in the @$$. In short, there was a 15-step process to trim and form full length .308 Norma Magnum brass down to a shorter version of the .257 Weatherby Mag. As far as I can tell, I had the only one to ever exist.

The rifle was gorgeous, built in the 1950’s on a Springfield 1903 action, Bliss Titus barrel, Canjar set trigger, etc. But after all the money invested it was basically a hot loaded .25-06 with no easily modified commercial cases to form from. And it shot 1.25-1.5” groups on its best days, if I held my mouth just right.

I eventually had it rechambered to .257 Weatherby Magnum and then traded it to a cousin for something else I wanted more.
 
I run those 100gr TTSX in the mid 3500’s out of my 257 Wby , death ray on deer.
You’ll like that bullet on your whitetails.
Yep. I think it's a good combo and I may be able to get another 100FPS put of mine. I progressed slowly in development as there isn't much data on the wildcat. I found decent numbers all around and then stopped. I shot a few whitetails with it years back from 150-200 yds with 115 NOS BTs with great terminal performance. I am new to the coppers.
 
With the advent of the 25 Creedmoor (1-7” twist, 130-135 grain high bc bullets, etc) it would not surprise me to see a .257 PRC or .257 WSM type cartridge along the same vein. Looks like you’re already ahead of the curve. That Kimber is beautiful.

Wildcats in my experience are a law unto themselves so to speak. Basic rules apply but pressures, powder charges, accuracy nodes, brass life etc. will leave you scratching your head a lot of the time.

I had a .257 Norma-Weatherby Magnum for a few years that was nothing short of a Pain in the @$$. In short, there was a 15-step process to trim and form full length .308 Norma Magnum brass down to a shorter version of the .257 Weatherby Mag. As far as I can tell, I had the only one to ever exist.

The rifle was gorgeous, built in the 1950’s on a Springfield 1903 action, Bliss Titus barrel, Canjar set trigger, etc. But after all the money invested it was basically a hot loaded .25-06 with no easily modified commercial cases to form from. And it shot 1.25-1.5” groups on its best days, if I held my mouth just right.

I eventually had it rechambered to .257 Weatherby Magnum and then traded it to a cousin for something else I wanted more.
Sounds like an interesting cartridge. My 257 WSM is my only "wildcat," but it has been pretty predictable so far, however, I also don't push the limits too hard. My barrel for it was made and chambered by PacNor and I have been very happy with it but when made back in about 2005 it was throated pretty tight. I originally used RL-22 but since I am running low with it, I have tried to expand my options and have tested MagPro and IMR-4831. Thinking about tinkering with Magnum, Grand and Hunter in the Ramshot brand or some RL-23? I am in no rush since I have enough loaded to shoot deer for years in this and other cartridges. Cheers.
 
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